A quality circle is a group of people who do the same or similar work, meet regularly to identify, analyze and solve the work-related problems. Quality circle is a people building philosophy based on the fact that an employee doing a particular job is biggest expert of that field and thus is in a better position to identify, analyze and resolve the work related problems through their ideas. In reality, Quality Circle is a practical application of McGregor’s theory ‘Y’ which says that people enjoy and take pride in their work if they are given the right environment with a decision making power.
Generally, It consists of minimum 3 and maximum 12 members in number. Quality Circle Groups are usually small in numbers and led by a supervisor or manager and they present solutions to management and also implement the solutions themselves to improve the performance of the organization and also to motivate the employees across the organization. These groups were most popular in 1980s but today also such groups exists in the form of Kaizen Groups etc.
Typical areas of interest for Quality Circle members are improvement in Product design, Processes, Occupational Health and Safety and workspaces etc. These are the formal groups in organization who meet regularly to discuss the problems and they are by competent people and Industry experts in problem identification, analysis, basic statistics and solving the problem in a structured way.
Origin of Concept : The foundation of this concept was put in by Dr. W. Edward Deming during his working with Allied Occupation of Japan in 1950s and then Professor Kaoru Ishikawa built upon the work done by Deming and defined this term in detail in his book “What is Total Quality Control ? The Japanese Way” and later on it was circulated across the Japanese Industry by JUSE (Union of Japanese Scientists and Engineers) in 1960. Nippon Wireless and Telegraph was the 1st Japanese company to deploy the Quality Circle concept in 1962.
Key Elements of Quality Circles :
Mechanism of Quality Circle :
Do Quality Circles Exist Today as well ?
Yes, Concept of Quality Circles exist even today (though the wave was more prevalent in 1960s and 1980s) as it’s a philosophy that uses the wisdom of the people on Ground to solve the problems. In Manufacturing Sector, the knowledge and experience of people on ground or at Gemba like operators and workers, foreman and line managers is used to get an idea and same is considered in problem solving / arriving at the final solution as they are the best judge or witness of the problem happening at the ground day in and day out and their thoughts must be given considerable importance even if we are using other techniques like Six Sigma / Lean (Lean also Focus on importance of Gemba / Genchi Genbustu). Normally in Morning / Evening meetings with the workers, this approach is promoted and asked to look at the problems with the help of 7 QC tools and training is also given in line with that.
In Service Sector as well, people on Ground discuss the problems in huddles, team meetings and work together to fix the same at ground level. Though the concept is not so formal in Services Industry but initiatives (Like Idea generation / A3 / Kaizen / SPS / Lean Workshops / Solution Programme / Hackathons / War on Errors / Power of Zero etc.) are taken in the organizations and participation from people on ground is encouraged in solving the problems as small – 2 ideas sometimes cause big improvements at the organization level. In Agile way of working also, development team is given the total ownership for development of the softwares guided by the Product Owner and this development team acts as a Quality Circle Only (<10 members team) and this team acts in a self organized way, solve problems with collective wisdom and take decisions independently keeping Product Owner in loop to improve the product quality.
Companies where this Concept is working : BHEL, Kirloskar Oil Engines, Mahindra & Mahindra, Bajaj Auto, HMT, Maruti, Modi Xerox. SBI, Hindustan Aluminum, Modi Rubber, TELCO, LUCAS-TVS, etc.