Earlier it use to be 7 waste Now Made as 8 waste in nature It come under MUDA of Japanese Term conversion as "Waste"
To remember the 8 Wastes, you can use the acronym, “DOWNTIME.”
•Defects – Products or services that are out of specification that require resources to correct.
•Overproduction – Producing too much of a product before it is ready to be sold.
•Waiting – Waiting for the previous step in the process to complete.
•Non-Utilized Talent – Employees that are not effectively engaged in the process
•Transportation – Transporting items or information that is not required to perform the process from one location to another.
•Inventory – Inventory or information that is sitting idle (not being processed).
•Motion – People, information or equipment making unnecessary motion due to work space layout, ergonomic issues or searching for misplaced items.
•Extra Processing – Performing any activity that is not necessary to produce a functioning product or service.
With respect to the above Question We can put to Good Use In organisation by ways such as Alert or Warnings , Reduce or try to Eliminate depending upon the Nature of waste.
Considering Mechanical System
1) We can reduce or eliminate Defects by control methods including Mistake proofing /Poke yoke
2) we can reduce or eliminate Overproduction by changing from PUSH system to Pull System , Made to Stoke to Made to order , Reverse Kanban ordering and super market.
3)Waiting is tricky but need to Reduce by methods such as SMED (single minute exchange of Dies),Line Balancing, controlled Inventory /safety stock( again a waste if inventory).
4) Transportation by using conveyors instead of human motions , plant layout reorganization from process to product layout , cell systems etc...re-planing activity to have less motion and movements , using ergonomic design of Work benches and assembly lines
5) Inventory Complete elimination may not be possible but reduction should be made using methods such as batch production , pull Kanban and made to order etc...
6)Motion here motion is for human and transportation is for Products so motion can be worked out with Ergonomic study , moving assembly line (car assembly line), usage of jigs for manufacturing and assembly, usage of Power-tools and automation.
7) Extra processing / over processing this needs to be addressed by working on VA and NVA (value added and Non Value added ) study . eliminating process depending on functional need of the products rather than aesthetics. controlled working environment rather than safety stock ( working towards the mean rater than UCL )which may sometime process to rework ( myth of keeping stock to rework rather than scrap / salvage allowance )
the 8th waste Talent utilization is done by considering the views of all members and allocating roles and responsibility depending upon talent and behavior rather than hierarchy and influential / favoritism , utilizing everyone in stand up meetings andsolving problems as a team