In the FMCG sector, our company is rated among the top 5 organisations both by the consumers and industry. Much of the success is attributed to the increased consumer confidence and round-the-clock shelf SKU availability of our product line. The role of our Purchase Division has always been at the core for achieving this mark. Over the years our team under your guidance has been able to keep the inventory at optimum levels thereby helping the Production Unit to make delivery on time. It is due to the careful execution of our fundamental function - 'Material Management' which ensures that raw material is procured from the suppliers at the right time and in right quantities. This is the key to success in our sector and thus any minuscule improvement towards this can play an important role in raising our organization's bar.
Our well maintained database of daily Material Management activities can help us in this direction for making more accurate estimations. An approach-'Data Driven Decision Making' can be applied in which assessment data and background information can be used to take decisions related to planning activities. According to a study by MIT Center for Digital Business, organizations driven most by data-based decision making had 4% higher productivity rates and 6% higher profits. With data driven decision making we can deploy Just-In-Time as approach and Material Resource Planning as the method for waste minimization in the purchase cycle.
To demonstrate the strategic, operational and financial advantages of DDDM approach, we can consider the following conventional process being carried out at our unit. Under usual circumstances, we have to keep a safety stock of inventory items so as to counter the market and supply chain uncertainties. These may include logistics delay, plant failures, supply side variability, demand side variability and others. This leads to estimations made with the help of brainstorming methods within the team and experiential knowledge that cumulatively determine the amount of inventory to be ordered. With the help of estimations, performance is delivered in terms of fulfilling various conditions like on time delivery, safety stock, safety time related to inventory items. But there could occur estimation errors during the process due to which stores or warehouses can have lower or excessive amounts of inventory. This can affect the overall process efficiency both in monetary and operational terms. To improve this scenario, Data driven decision making mode can be deployed. Considering the situation that we faced last month. The production unit had given a demand forecast of 100 packs for one of our products and keeping safety stock levels in mind, we had ordered 120 packs. But we received only 115 packs from the supplier due to production based variability at his end which had not been a factor of consideration in our process. Also, the actual demand turned out to be 118 packs which was closer to our safety stock levels. So, overall we faced a shortage of 3 packs. From this we can identify that there is a chance of around 4% variability in delivery from supplier's end. This data if incorporated in taking decisions before ordering again from the same supplier can help us in achieving more accurate outcomes. This was an example of countering lower inventory received from the supplier where DDDM could have helped otherwise. Considering another situation that occurred 6 months back where we had ordered around 200 packs where as the production had ordered for 120 packs only but finally picked up around 150 packs from the warehouse. We had a rough idea of up-scaling from demand side as well as in the costs from the supplier's end due to which we increased the order. Though a more accurate estimation using DDDM would have given an additional gain by reducing the wastage of the remaining underutilized 50 packs as well.
Using DDDM as one of our modus operandi would be convenient and beneficial too as its output depends on the quality of data gathered and a well managed database already in place can help us in reaping maximum benefits out of this investment. Further its effectiveness depends on defining the questions to be considered before analyzing the data and with your experience level in this area, we can easily frame pertinent questions to get relevant results from the data. Data driven decision making would give us added advantages of faster processing, refocusing our resources to increase the yield, relevant data backing to explain our rationale behind purchase decisions to the management, foreseeing the opportunities and threats in the market and overall supply chain. Over a period of time, this approach can also lead to building a reliable group of suppliers giving us a competitive advantage gained by adopting a data backed strategic purchasing model. An early adoption of Data driven decision making would bring maturity to our supply chain infrastructure and resilience towards unforeseen circumstances so that we can quickly respond to them without compromising on financial and operational aspects.
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