Capacity planning is critical to ensure total demand is serviced with accuracy and within the prescribed timelines, to meet contractual obligations, pre-empt or manage disruptions, sustain operations, ensure operational resiliency, navigate through challenges and ensure client satisfaction.
In most of the organizations, capacity planning is done taking into consideration the following direct & indirect factors/aspects :-
Processing volume arrival trends & patterns
Seasonality of volume - Cyclical volume due to macro & micro economic conditions, market events etc
Existing Baseline - Available time per FTE, Volume processed per FTE, Volume that can be processed in available time
Cycle time at task level, Lead time, Takt Time
Throughput
Process shrinkages
Learning curve
Process complexity
Turnover rates - current and anticipated
Time it takes to hire attrition backfills
Peak demand
System downtime
Set-up time
Coverage window specified in Service level agreement
Labour laws
Permissible breaktimes
Holiday calendar
Production enablers
Productivity
Utilization
Efficiency
Shift Alignment
Peaks & troughs
Atomic level resiliency
Recovery Planning
Level of upskilling
Manual touchpoints
Automation
Digital transformation initiatives
Overtime & Night Shift allowance
Very simple example of capacity calculation/ planning:
if the available time per FTE per day is 480 minutes
Production enablers = 80 minutes
Actual available time per FTE per day = 480-80 = 400 minutes
Production enablers includes deduction for meeting time, calls, training time, holidays, learning curve, hiring time etc
Daily demand is to process 20000 widgets
Time taken to process 1 widget is 2 minutes
Then total demand in terms of minutes = 20000 *2 = 40000 minutes
# FTEs required to service the total demand = 40000/400=100 FTEs
100 FTEs are required to process 20000 widgets per day.
*FTE = Full Time Employee
Above example is a simple illustration of capacity calculation/ planning. However the actual process is much more complex with nut & bolt level deep-dive involving complex calculations, extrapolation of numerical data basis the underlying assumptions and carefully baking in the aforementioned 30 influencing factors.